JCB 530-70 To 540-170 Loadall Service Manual Telescopic Handler 9803-3630

Description

The Factory Service Manual for the telescopic handler. Includes detailed illustrations, instructions, and diagrams that facilitate step-by-step processes for the removal and installation, assembly and disassembly, servicing, inspection, repair, troubleshooting, tune-ups.

Pub.No: 9803/3630-14
Issued: issued 2004
Language: English
Pages: 1013
Searchable
Wiring Diagrams
Hydraulic Diagrams

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Models

Format: PDF
Language: English
Pages: 1013
Number: 9803/3630-14 (issued 2004)
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

JCB Loadall Telescopic Handler
530-70
Serial No. from 768740

532-120
Serial No. from 774598

533-105
Serial No. from 786756

535-60
Serial No. from 1064599

535-95
Serial No. from 778295

535-125
Serial No. from 1064203

535-140
Serial No. from 1065087

537-135 (550)
Serial No. from 774605

540-70
Serial No. from 771065

540-140
Serial No. from 1064723

540-170
Serial No. from 780925

Contents

-GENERAL INFORMATION
Introduction
Standard Torque Settings
Service Tools
Service Consumables
Terms and Definitions
-CARE AND SAFETY
Safety Notices
-MAINTENANCE
Routine Maintenance
-ATTACHMENTS
Service Procedures
-BODY AND FRAMEWORK
Technical Data
Basic Operation
Service Procedures
Fault FindingFault Finding
Air Conditioning Option
Fork Carriage
Boom
Load Indicators
Cab
Fuel Tank
Instrument Panels (Series II Cab)
-ELECTRICS
Technical Data
Schematic Circuits
Service Procedures
Alternator
Starter Motor
-CONTROLS
Accelerator Cable
-HYDRAULICS
Technical Data
Basic System Operation
Schematic Circuits
Fault Finding
Service Procedures
Double Pump
Triple Pump
Parallel Service Valve Block
Flowshare (LSV) Valve Block
Inloader Valve Block
Regenerative Valve Block
Remote Control (Two Spool) Valve Block
Servo Diverter Valve Block
Servo Joystick
Fan Motor
Hydraulic Rams
Parallel Lift
Smooth Ride System (SRS)
-TRANSMISSION
Technical Data
Basic Operation
Systems Description
Service Procedures
Electrical Connections
Fault Finding
Propshafts
Front Axles SD70 and SD80
Rear Axles SD55 and SD80
Powershift Gearbox
Torque Converter
Bevel Gearbox
Oil Cooler
-BRAKES
Technical Data
Basic Operation
Fault Finding
Service Procedures
Master Cylinder
Servo Unit
Service Brakes
Parking Brake
Axles
-STEERING
Technical Data
Basic System Operation
Electrical Connections
Circuit Description
Fault Finding
Servicing Procedures
Power Track Rod
Steer Rams
Priority Valve
Steer Mode Valve
Hydraulic Steering Unit
-ENGINE
Technical Data
Basic System Operation
Cooling Package
Engine
Fuel Lift Pump
Cleaning