Description
Factory Service Manual in PDF format for Gehl and Mustang. Contains detailed illustrations, instructions, and diagrams, step-by-step process for removal and installation, disassembly and assembly, service, inspection, repair, troubleshooting, tuneups.
Features
PDF (Instant Download)
Language: English
Pages: 366
Pub. Number: 50940256 (july 2015)
Bookmarks
Searchable Text
Wiring Diagrams
Hydraulic Diagrams
Models
Gehl And Mustang
Gehl R135, Gehl R150, Gehl R165, Mustang 1350R, Mustang 1500R, Mustang 1650R
Contents
-INTRODUCTION
Safety Symbol and Signal Words
Contents and Use of this Manual
Machine Orientation
Proper Machine Use
Service and Registration
Fields of Application
Using Attachments
Vibration Information
Fire Extinguisher Location
Manufacturer Information
Indicator and Operation Symbols
-SAFETY
Safety Symbol and Signal Words
Mandatory Safety Shutdown Procedure
Safety Reminders
Crystalline Silica Exposure
Safety Decals
-SAFETY EQUIPMENT
Guards and Shields
Operator’s Position
Safety Interlock System (Hydraloc)
Parking Brake
ROPS/FOPS
Rear Window Emergency Exit
Lift Arm Support
Battery Disconnect Switch (Option)
-INDICATORS AND CONTROLS
Control Keypad
Accessory Keypad Indicators/Buttons
Optional Lights/Lockout Keypad Indicators/Buttons
Information Center Electronic Display
Controls
Two-Speed Drive (Option)
Lift Arm Float
Hydraglide Ride Control System
Beacon/Position/Work Lights
HVAC (Optional)
Windshield Wiper/Washer
Dome Light
Accessory Plug
Battery Disconnect Switch (Option)
Attachment Mounting
Auxiliary Hydraulic System
-OPERATION
Before Starting the Engine
Starting the Engine
Run-In Period
Stopping the Machine
Engine Stalling
Parking the Machine
Brake Release Operation (Option)
Jump-starting
Travel Drive Operation
Transport on Public Roads
Lift Arm Operation
Changing Attachments
Self-Leveling (Option)
Using Buckets
Using Pallet Forks
Loading and Transporting the Machine on a Transport Vehicle
Towing
Lifting the Machine Using a Crane or Hoist
Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models)
-MAINTENANCE
Maintenance Schedules
Maintenance Log
General Lubrication
Removing Foreign Material
Tilting the ROPS/FOPS
Lifting the Machine
Engine Maintenance
Fuel System Maintenance
Engine Air Cleaner
DPF Service (DPF Models)
V-Belt Maintenance
Cooling System
Hydraulic System
Cab Heater Filter Replacement
Hydraulic Hose Maintenance
Chaincases
Seat and Restraint Bar Switches
Bucket Cutting Edge
Wheel Nuts
Tires
Electrical System
Windshield Washer Reservoir
Long-Term Storage
Final Shutdown / Decommissioning
-HYDROSTATIC SYSTEM
Introduction
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Drive Coupling Removal and Installation
-DRIVE SYSTEM
Introduction
Drive Chain Adjustment
Axle Housing Assembly Removal and Installation
Axle and Wheel Bearing Disassembly/Assembly
Drive Chain Removal and Installation
-CONTROLS
Drive System Mechanical Control Linkage
Neutral Centering
Control Handle Position Adjustment
Control Linkage Tracking Adjustment
-HYDRAULIC SYSTEM
Introduction
General Hydraulic Service Notes
Pressure Test and Adjustment
Tilt Cylinder Test
Self-Leveling Valve Test
Self-Leveling Valve Adjustment
Lift Cylinder Test
Solenoid Valve Test
Solenoid Valve Disassembly/ Reassembly
Hydraglide Ride Control Solenoid Test
Hydraulic Cylinder Disassembly/Assembly
Main Control Valve
-ELECTRICAL SYSTEM
Power Distribution
Start/Glow Solenoid Test
Control Modules
J1939 Data Connector
Electrically-Controlled Standard Auxiliary Hydraulics Troubleshooting
Electronic Throttle Test
Main Control Unit LEDs/Pins Description
Controller Area Network (CAN) Functional Detail
Work Light Bulb Replacement
Dome Light Bulb Replacement
Battery Removal/Installation
-LIFT ARMS AND ROPS/FOPS
Lift Arm Bushing Replacement
Lift Arm Stop Installation and Adjustment
R150/1500R, R165/1650R Lift Cylinder Removal/Installation
R135/1350R Lift Cylinder Removal/Installation
R150/1500R, R165/1650R ROPS/ FOPS Removal/Installation
R135/1350R ROPS/FOPS Removal/Installation
ROPS/FOPS Rear Window Removal and Installation
-MODELS R165/1650RTIER4 ENGINE REMOVAL/INSTALLATION
Model R165/1650R Engine Removal
Model R165/1650R Engine Installation
-MODELS R135/1350R/R150/1500R TIER 4 ENGINE REMOVAL/INSTALLATION
Models R135/1350R/R150/1500R Engine Removal
Models R135/1350R/R150/1500R Engine Installation
-TROUBLESHOOTING
Engine Troubleshooting
Indicator Lamp Troubleshooting
Seal and Hose Troubleshooting
Hydraulic System Troubleshooting
Hydrostatic Drive System Troubleshooting
Electrical Troubleshooting
Error Codes
Hydraulic Shematic
Electrical Shematic
-SHEMATICS
Hydraulic Shematic
Electrical Shematic
-SPECIFICATIONS
Fluid Capacities/Lubricants
Weights
Payloads/Capacities
Engine
Coolant Compound Mixtures
Hydraulics
Travel Speeds
Electrical System
Sound Levels
Vibration Levels
Dimensions
Features
Common Materials and Densities
-Index
Torque Specifications
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