Description
Factory Technical Information For Customer Care Centers For Hyster Pallet Truck. Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 747
Number: 1600734 (may 2007)
Bookmarks: Yes
Hydraulic Diagrams: Yes
Model
Hyster Pallet Truck
B463
C1.0
C1.3
C1.3L
B464
C1.3 80
C1.5S
C1.5M
C1.5L
Contents
-INTRODUCTION
Introduction
Identification Data And Capacity
Configuration Of The System And Mast Matching (Europe Models)
Configuration Of The System And Mast Matching (Usa Models)
-INSTALLATION AND SETTINGS
Before The Installation
Assembly Of The Truck (Option A)
Assembly Of The Truck (Option B)
Assembly Of The Valve Unit Covering Hood On The Cab
Assembly Of The Attachment Forks
Removal Of The Mechanical Retainer Of The Attachment Mast
Assembly Of The Rearview Mirror Kit And Cab Fittings (Option)
Hydraulic Tank Oil Topping Up
Battery Installation Model: (Europe)
Battery Installation Model “USA”
Removal Of The Mechanical Under The Cab
Assembly Of The Front Counter Rollers (Option)
List And Description Of The Adjustments And Settings To Be Carried Out
-DIAGNOSTIC AND MEASURES
Controllers Connectors Description
Tester Menu
Faults Diagnostic System
SICOS Faults Diagnostic System
Ac2 Controllers Faults Diagnostic System
MHYRJO Controllers Faults Diagnostic System
EPS AC Controller Diagnostic System
FWD Antenna And Rev Antenna Diagnostic System
Electric Components Measures
Performance Measures
-ELECTRIC SYSTEM
Reference Table For The Electric Components Of The Motor Compartment
Reference Table For The Electric Components Of The Cab
Reference Table For The Electric Components Of The Trilateral Equipment
Forward Control Components
Side Seat Control Components
Display
Truck Functions
Access Procedure For The Module Parameter Configuration
Standard Configuration Of The Module Parameters
Parameters Modules Description
Cabin Height Encoder And Redundant Encoder Removal
Cab Encoder Zero Sensor Removal
Fork Height Encoder Removal
Fork Encoder Zero Sensor Removal
Fork Traverse Potentiometer Disassembling
Fork Rotation Potentiometer Disassembling
Reach Position Transducer Disassembly
Disassembly Of The Reach Closing End Of Stroke Sensor
Disassembly Of The Load Cells
Setting Of The Weighing System
Modules: Introduction
Module Replacement: Instructions
Replacement Of The Side Gate Sensor
Replacement Of The Beacon Located Under The Cabin
Replacement Of The Dc-Dc 48/72-24V Converter
Replacement Of The Operator Presence Sensor
Replacement Of The Remote Control Switch Of The Panel Located Under The Footboard (K4)
Components Of The “Side Seat” Control Unit
Components Of The Steering Equipped With Stepper Motor
Components Of The Steering Equipped With Potentiometer With Return To Centre
Components Of The Right And Left Joystick
Replacement Of The Complete Joystick
Replacement Of The Work Light (Sw47), Cab Light (Sw48), Cab Fans (Sw49) Wire Guidance Pilot Light
Replacement Of The Emergency Push Button, Horn (Sw25), “Slow” Mode Selection (Sw46) Push Button
Replacement Of The Stepper Motor
Replacement Of The Steering Shaft Bearing With Stepper Motor Mod “Side Seat Control”
Replacement Of The Potentiometer Of The Steering With Return To The Centre
Replacement Of The Bearing And Of The Spring Of The Steering Wheel Shaft With Potentiometer
Replacement Of The Key Switch
Replacement Of The Cab Traction/Lifting Selection Mode Push Button
Components Of The Forward Control Unit
Table Of The “Forward Control’ Unit Components
Components Of The Can Tiller 0 And Can Tiller 1
Components Of The Steering Wheel With Potentiometer With Return To The Centre
Components Of The Steering Wheel With Stepper Motor
Replacement Of Can Tiller Potentiometer
Replacement Of The Steering Potentiometer For Return To The Centre
Replacement Of Steering Stepper Motor
Replacement Of The Emergency Push Button, Guide Wire Pilot Light Switch And Of Various Push Button
Replacement Of The Potentiometer “Rocker” Of The Various Hydraulic Functions
Replacement Of The Hand Presence Photocells And Enabling Push Buttons
Replacement Of The Key Switch (Sw1 ), Work Light Push Button, Cab Light Push Button, Fan Bush Button
Replacement Of Can Tiller Return Spring To The Centre
Replacement Of Bearings For Can Tiller Potentiometer Support
Replacement Of Steering Wheel Shaft Bearing (Stepper Motor Version)
Replacement Of Steering Wheel Shaft Bearing And Spring With Potentiometer (“RTC” Version)
Replacement Of Gas Spring For Console Inclination
-HYDRAULIC SYSTEM
Hydraulic Functions Of The Machine
Hydraulic System Symbols
Hydraulic Component Identification
Hydraulic Diagram For Function
Hydraulic Pressures
“A” Motor Compartment Hydraulic Unit
Solenoid Valve Unit On The Cabin “B”
“C” Equipment Solenoid Valve Unit
Kind Of Cylinders
Gasket Replacement Of The Plunging Cylinders Assembled on The Masts
-FRAME MECHANICS
Traction Wheel Disassembly
Identification Of The Load Wheel Components
Load Wheel Disassembly: Complete Wheel Replacement, Oil Seal And Taper Roller Bearing Replacement
Traction Motor Disassembly: Complete Traction Motor Unit Replacement
Pump 2 Motor Disassembly: Complete Pump Motor Unit Replacement
Pump 1 Motor Disassembly: Complete Pump Motor Unit Replacement
Steering Motor Disassembly: Complete Steering Motor Unit Replacement
Frame Hydraulic Pipe Positioning
Hydraulic Stabilizers (Optional)
-MAST MECHANICS
Configuration Of Plant And Mast Matching (Europe)
Table For The Height Description
Stamping’s Indicating The Diameter Of the Bearings Used On The Mast Sections
Mast Description
Removal Of The Mast From The Frame
Mast Component Table Mod Tri-Form 2STG
Mast Component Table Mod Quad-Form 2St
Lifting Chain
Replacement Of The Lifting Chains Mod Tri-Form 2STG – Quad Form 2STG”
Replacement Of The Upper Side Bearings Mod Tri-Form 2STG “Quad-Form 2STG”
Replacement Of The Upper Central Bearing Of the External Mast Mod Tri-Form 2STG
Replacement Of the Lower Side Bearings Mod Tri-Form 2STG “Quad-Form 2STG”
Replacement Of The Lower Central Bearings Of The Intermediate Mast Mod “Tri- Form 2STG”;
Replacement of The Lower And Upper Central Bearings Mod Quad-Form 2STG
Path Of the Hydraulic Hoses And Cables Through the Sectioned Mast Mod Tri-Form 2STG Quad-Form 2STG
Replacement Of The Hydraulic Hoses To Lift The Cab Mod Tri-Form 2STG
Replacement Of The Cables Connecting The Frame To The Cab Mod Tri-Form 2STG
Mast Component table Mod Tri-Form 3STG
Mast Component Table Mod Quad-Form 3STG
Replacement of The Lifting Chains Mod Tri-Form 3STG Quad-Form 3STG
Replacement Of The Lower And Upper Side Bearings Mod Tri-Form 3STG Quad-Form 3STG
Removal Of The Upper Central Bearings Mod Tri-Form 3STG,
Replacement Of The Central Lower Bearings Of The Intermediate Mast Mod Tri-Form 3STG
Replacement of The Upper And Lower Central bearings Mod Quad-Form 3STG
Path Of the Hydraulic Hoses And Cables through the Mast Sectioned Mod Tri-Form 3STG
Replacement Of The Hydraulic Hoses Connecting The Frame To The Cab Mod Tri-Form 3STGI
Replacement Of The Cables Connecting The Frame To The Cab Mod Tri-Form-3STG
Path Of The Hydraulic Hoses And Cables Through The Mast Sectioned Mod Quad-Form 3STG
Replacement Of The Hydraulic Hoses Connecting The Frame To The Cab Mod Quad-Form 3STG
Replacement Of the Cable Connecting The Frame To the Cab Mod Quad -Form 3STG
Greasing Points Of the Mast And Of the Cab Mod Tri-Form 2STG
Greasing Points Of The Mast And Of The Cab Mod Quad-Form 2STG 3STG
-CAB MECHANICS
Mechanical Components Of The Cab Model “Europe”
Removal Of The Complete Side Gates
Platform Side Gate Components
Removal And Replacement Of The Lower Side Gate
Replacement Of The Hose Holder Chain On The Cab
Removal Of The Front Protection
Replacement Of The Cab Bearings
Positioning Of The Cab Hydraulic Hoses
Replacement Of The Cab Hydraulic Hoses
Replacement Of The Supply Cable Of The Solenoid Valve Unit On The Cab
Replacement Of The Operator Presence Return Spring
Replacement Of The Complete Seat
Replacement Of The Gas Spring Adjusting The Height Of The Seat
Replacement Of The Gas Spring Adjusting The “Kit Side Seat Control” Height
Replacement Of The Gas Spring Adjusting The Horizontal Arm
Assembly Of The Accessories In The Cab
-ATTACHMENT MECHANICS
Component Of The Hydraulic Unit Of The Attachment
Components Of The Fork Lifting Cylinder
Components Of The Reach Cylinder
Components Of The Fork Opening Closing Cylinder
Instruction For The Slinging Of The Attachment
Eccentric Bushes To Adjust The Attachment
Removal Of The Attachment From The Truck
Assembly Of The Attachment
Adjustment Of The Fork Traverse Roller Eccentric Bushes
Fork Replacement
Lifting Chain
Replacement Of The Lifting Chain
Replacement Of The Supply Hoses And Solenoid Valves
Replacement Of The Chain And Hose Holder Pulleys
Replacement Of The Reach External Arm Sliding Blocks And Bushings
Replacement Of The Reach Internal Arm Sliding Blocks And Bushings
Replacement Of The Bushing And Radial Bearing Of The Bearing Structure
Replacement Of The Reach Cylinder Check Valve
Replacement Of The Reach Cylinder
Replacement Of The Reach Cylinder Gaskets
Fork Rotation Actuator
Replacement Of The Lifting Carriage Bearings
Replacement Of The Attachment Bearing Roller
Replacement Of The Attachment Traverse Rollers
Replacement Of The Traverse Shaft Bearings And Rollers
Removal Of The Lifting Cylinder
Replacement Of The Hydraulic Pipes
Assembly Of The “Fork Adjustment” (4th Hydraulic Way)Auxiliary Function Cylinder
Replacement Of The Fork Adjusting Cylinder (4Th Hydraulic Way)
Replacement Of The Fork Adjusting Cylinder Gaskets (4Th Hydraulic Way)
-REDUCTION GEAR
Reduction Gear Component Identification
Reduction Gear Disassembly: Replacement Of The Complete Reduction Gear
Reduction Gear Oil Seal Replacement
Oil Drain From The Reduction Gear
Oil Filling In The Reduction Gear
-BRAKING SYSTEM
Traction Motor Electromagnetic Brake Components
Braking Systems
Traction Wheel Electromagnetic Brake Disassembly: Complete Brake Replacement, Brake Lining Replacement
Replacement Of The Load Wheel Electromagnetic Brake
-END OF AISLE SLOW-DOWN AND STOP
Introduction
Sensors
Magnets
Configurations And Operation
Troubleshooting
-ROUTINE MAINTENANCE
Routine Maintenance Table
Lubricant Table
Cleaning Products
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
Reviews
There are no reviews yet.