Description
The Factory Service Manual for the Mustang compact track loader. Includes detailed illustrations, instructions, and diagrams that facilitate step-by-step processes for the removal and installation, assembly and disassembly, servicing, inspection, repair, troubleshooting, tune-ups.
Pub.No: 50940165
Issued: july 2018
Language: English
Pages: 440
Bookmarks
Searchable
Hydraulic Diagrams
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Models
Mustang Compact Track Loader
1750RT
1750RT NXT2
1750RT NXT3
2100RT NXT2
2100RT NXT3
2500RT
2500RT NXT3
Contents
-INTRODUCTION
Safety Symbol
Contents and Use of this Manual
Safety Symbol and Signal Words
Machine Orientation
Proper Machine Use
Service and Registration
ROPS/FOPS Certification Label
Component Identification
Fields of Application
Using Attachments
Vibration Information
Fire Extinguisher
Manufacturer Information
Indicator and Operation Symbols
-SAFETY
Safety Symbol and Signal Words
Mandatory Safety Shutdown Procedure
Before Starting
During Operation
Applications with Load-Handling Devices
Parking the Machine
Electrical Energy
Maintenance and Service Safety Practices
Battery Hazards
Fire Hazards
Additional Safety Equipment
Crystalline Silica Exposure
Transporting the Machine
Lifting the Machine with a Crane
Loading and Transporting the Machine
Safety Decals
ANSI-Style Safety Decals
ISO-Style Safety Decals
-SPECIFICATIONS
Fluids/Lubricants Types and Capacities
Dimensions
Payloads/Capacities
Weights
Track Drive
Coolant Compound Table
Engine
Hydraulic System
Electrical System
Sound Power/Pressure Levels
Vibration Levels
Features
Standard Features
Optional Features
Common Materials and Densities
-CONTROLS
Multi-Function Display
Switches/lndicators
Multi-Function Display Screens
Control Joysticks
Straight Tracking Adjust
Parking Brake/Work Hydraulics Lock-out
Cab Heat and Air Conditioning (Option)
Operator’s Seat
Seat Belt
Armrest/Joystick Console Adjustment
Throttle Controls
Travel Controls
Travel Speed Range Selection
Lift Arm Float Button
Hydraglide Button (Option)
Work Lights
Battery Disconnect Switch (Option)
Windshield Wipers/Washer
-OPERATION
Operational Checks
Before Operation
Starting the Engine
Warm Up
Run-In Period
Stopping the Engine
Engine Stalling
Diesel Particulate Filter (DPF) Regeneration Procedures
After Operation
Jump-Starting
Travel Drive Operation
Lift Arm Operation
Self-Leveling
Lift Arm Float
Hydraglide Ride Control System (Option)
Hydraulics Control Lock
Lift Arm Support
Connecting/Disconnecting Attachments
Powering Attachments with Hydraulic Function
Optional 14-Pin Connector
Lifting the Machine using a Crane
Loading and Transporting the Machine on a Transport Vehicle
Storage Box
-MAINTENANCE
Maintenance Schedule
Maintenance Interval
Engine Maintenance
DPF Service
Fuel System Maintenance
Hydraulic System Maintenance
Hydraulic Hose Maintenance
Travel Motor Maintenance
Track Maintenance
General Lubrication
Tilting ROPS/FOPS
Electrical System
Long-Term Storage
Air Conditioning Maintenance
Windshield Washer Reservoir
Final Shutdown / Decommissioning
Maintenance Log
-LIFT ARM AND ROPS/FOPS
Lift Arm Alignment Stops
Tilt Stop Adjustment
Lift Arm Removal
Lift Arm Installation
ROPS/FOPS Service
ROPS/FOPS Removal
ROPS/FOPS Installation
-MODEL 2500RT ENGINE REMOVAL/ INSTALLATION
Engine Removal – Model 2500RT
Engine Installation – Model 2500RT
-MODELS 1750RT/2100RTTIER4 ENGINE REMOVAL/LNSTALLATION
Tier 4 Engine Removal Model 1750RT (S/N 131001 and Up) Model 21 OORT (S/N 241001 and Up)
Tier 4 Engine Installation Model 1750RT (S/N 131001 and Up) Model 21 OORT (S/N 241001 and Up)
-1750RT/2100RT INTERIM TIER 4 ENGINE REMOVAL/LNSTALLATION
Interim Tier 4 Engine Removal Model 1750RT (S/N 131000 and Before) Model 2100RT (S/N 241000 and Before)
Interim Tier 4 Engine Installation Model 1750RT (S/N 131000 and Before) Model 21 OORT (S/N 241000 and Before)
-HYDRAULIC EQUIPMENT
General Hydraulic Service Notes
Hydraulic Oil Analysis
Hydraulic Control Valve
Hydraulic Pilot Valve
Self-Level Valve
Float/Hydraglide Valve
Travel Drive Motors
Hydrostatic Drive Pump
Hydrostatic Pump Swash Plates
Hydrostatic Pump Removal
Hydrostatic Pump Installation
Hydrostatic Pump Drive Coupling Removal and Installation
Hydrostatic Pump Input Shaft Seal Replacement
Hydraulic Gear Pump
Hydraulic Cylinder Disassembly/ Assembly
-HYDRAULIC SYSTEM TESTS
Hydraulic Pump
Hydrostatic Drive System Pressures
Hydrostatic Charge Pressure Test and Adjustment
Main Relief Pressure Test
Main Pressure Adjustment
Tilt/Lift Cylinder Relief Pressure Tests
Cylinder Drift Tests
Cylinder Internal Leakage Tests
-ELECTRICAL/CONTROL SYSTEMS
Electrical Schematics
Battery
Power Distribution
Electrical Control System
CAN System Service/Computer Connection
Lighting
-ELECTRONICS DIAGNOSTIC KIT
Diagnostic Kit Operation
Displayed Telemetry Information
-TROUBLESHOOTING
Engine Troubleshooting
Indicator Lamp Troubleshooting
Seal and Hose Troubleshooting
Hydraulic System Troubleshooting
Hydrostatic Travel Drive System Troubleshooting
Hydrostatic Drive Motors Troubleshooting
Electrical Troubleshooting
Miscellaneous Troubleshooting
Error Codes
-SCHEMATICS
Schematic Conventions
Model 2500RT (SN 80301 and Up) Schematics
Model 1750RT with Tier 4 Engines (Serial Numbers 131301 and Up) Model 21 OORT with Tier 4 Engines (Serial Numbers 280051 and Up)
Model 1750RT with Tier 4 Engine (Serial Numbers 131001 and Up) Model 21 OORT with Tier 4 Engine (Serial Numbers 241001 and Up)
Model 1750RT with interim Tier 4 Engines (Serial Numbers 31051 – 131000) Model 21 OORT with interim Tier 4 Engines (Serial Numbers 40501 – 241000)
Hydraulic Schematic
INDEX
-TORQUE SPECIFICATIONS
SAE Torque Values
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