Wacker-Neuson TH522 Service Manual Telehandler

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Format: PDF
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Language: English
Printable: Yes

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Description

Factory Service Manual For Wacker-Neuson Telehandler. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 580
Issued: september 2016
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Wacker-Neuson Telehandler
TH522

Contents

-INTRODUCTION
About This Service Manual
Tightening Torques
Safety Instructions
-OPERATION
Overview Of Control Elements
Indicator Lights And Warning Lights (Overview)
Steering System
Accelerator Actuation
Brakes
Travel Operation
Differential Lock (Option)
Lights/Signaling System
Wiper/Washer System
Heating, Ventilation And Air Conditioning System
Operating Hydraulics
Attachments
Work Operation
Emergency Lowering
Options
-MAINTENANCE
Information On Maintenance
Maintenance Overview
Fluids And Lubricants
Maintenance Accesses
Cleaning And Maintenance
Lubrication Work
Fuel System
Engine Lubrication System
Cooling System
Air Filter
V-Belt/Toothed Belt
Hydraulic System
Electrical System
Heating, Ventilation And Air Conditioning System (Option)
Washer System
Axles/Traveling Drive
Braking System
Tires
Maintenance And Servicing Work On Attachments
Maintenance Of Options
Exhaust Gas Treatment
-ENGINE
Complete Component (Engine 36.7 KW)
Alternator (36.7 KW)
Motor Starter M001 (36.7 KW)
Complete Component (Engine 44.3 KW)
Alternator (44.3 KW)
Motor Starter M001 (44.3 KW)
Diesel Particulate Filter (Engine 44.3 KW)
Fuel Tank
Tank Sensor B001
-COOLING
Coolant Reservoir
-TRAVELING DRIVE
Cardan Shaft
Servomotor M 17/M 18
Type Label – Transfer Gearbox
Tightening Torques And Screw Locking
Drain, Filler And Check Plugs
-AXLES
Front Axle
Rear Axle
Type Plate – Front/Rear Axle
Tightening Torques And Screw Locking
Drain, Filler And Check Plugs
-BRAKES
Replacing Brake Linings
-STEERING SYSTEM
Steering Orbitrol S8
Steering Mode Valve V64
-HYDRAULIC SYSTEM
Hydraulic Oil Tank Z41
Variable Displacement Pump P34/P35
Quickhitch
Telescopic Boom
Lift Cylinder A57
Push-Out Cylinder A59
Tilt Cylinder A58
Compensation Cylinder A60
Designation Of Hydraulic Components
-ELECTRICAL SYSTEM
Fuse Assignment
Relays
Electrical Components
Safe Load Indicator P006
Limit Switches S116/S 142
Malfunctions Of The Machine Electronics (36.3 KW Engine)
Malfunctions Of The Machine Electronics (44.7 KW Engine)
Designation Of Electrical Components
Connector Pin Assignment
Pin Assignment (Only 33.7 KW Engine)
Pin Assignment (Only 44.3 KW Engine)
-TRIM
Engine Cover
Underride Protection
Rear Covers
Cabin Covers
-CABIN
Seat
Cabin
Air Conditioning Cooler
Air Conditioning System Compressor Y031
-AUTOMATIC COUPLING
Ball Coupling
Automatic/Rotating Trailer Coupling
Self-Securing Coupling
-SWITCH
Overview Of Switch Assignment
SPECS TH522
LIFT CHARTS TH522 20160505

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