Description
The Factory Workshop Manual for the Takeuchi compact excavator. Includes detailed illustrations, instructions, and diagrams that facilitate step-by-step processes for the removal and installation, assembly and disassembly, servicing, inspection, repair, troubleshooting, tune-ups.
Pub.No: CG4E004
Language: English
Pages: 1087
Bookmarks
Searchable
Wiring Diagrams
Hydraulic Diagrams
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Models
Takeuchi Compact Excavator
TB125 SN 12510003-
TB135 SN 13510004-
TB145 SN 14510004-
Contents
1.Workshop Manual for Takeuchi TB125, TB135, TB145
2.Service Manual for Yanmar TNE engine series
1.Workshop Manual for Takeuchi TB125, TB135, TB145
-GENERAL
Safety Precautions
Cautions During Disassembly And Assembly
Cautions During Removal And Installation Of The Hydraulic Units
Cautions During Removal And Installation Of Piping
Handling Of Seals
Tightening Torques
-SPECIFICATIONS
Names Of Components
Dimensions
Specification Tables
Mass Tables
Recommended Lubricants
Types Of Crawler Belts
Types Of Attachments And Tlieir Combinations
Service Standards
Standards For Judging Performance
-MACHINE CONFIGURATION
Drive System
Slew System
Travel System
Upper Frame
Control System
Attachments
Hydraulic System
Electrical System
Proportional Control
Air Conditioner System
Security System
-OVERVIEW OF SYSTEM OPERATION
Truck And Heavy Equipment Systems
Air Conditioner-System Operation
Heater System Operation
Environmental Effects On System Operation
Chapter Review
-INSPECTION AND MAINTENANCE WITHOUT GAUGES
Discussion Of Inspection & Maintenance Survey Results
Visual Inspection – System Off
Electrical System Inspection
Performance Inspection – Engine Running
Heater System Inspection
Preventive Maintenance Worksheet
Chapter Review
-TROUBLESHOOTING & SERVICE PROCEDURES
Troubleshooting Overview
Understanding System Function
A Troubleshooting Example
Manifold Gauge Set Installation
Troubleshooting By Manifold Gauge Set Readings
Review Of Frequent Problem Areas
Conclusion
-SECURITY SYSTEM
Notes On Use
Overview Of Functions
Loss Of An Immobilizer Key
Obtaining Multiple Immobilizer Keys
Troubleshooting
-HYDRAULIC UNITS
Hydraulic Pump
Control Valve
Pilot Valve (Swing)
Shut-Off Valves
Proportional Control Solenoid Valve
Cylinders
Bucket Cylinder For Telescopic Arm )
Tensioning Cylinder
Travel Motor
Slew Motor
Slew Motor
Swivel Joint
-TROUBLESHOOTING
Overall Machine
Machine Travel
Slewing
Boom
Arm
Bucket
Boom Swing
Dozer Blade
Auxiliary Hydraulics
2.Service Manual for Yanmar TNE engine series
-SPECIFICATIONS AND PERFORMANCE
2TNE68
3TNE68
3TNE74
3TNE78A
3TNE82A
3TNE82
3TNE84
3TNE88
4TNE82
4TNE84
4TNE88
3TNE84T
4TNE84T
-CROSS SECTIONAL VIEWS
Special Swirl аух-combustion Chamber System
Direct Injection System
-COOLING WATER, LUBRICATING OIL AND FUEL OIL
Cooling Waler
Lubricating Oil
Fuel Oil
-TROUBLESHOOTING
Trouble Causes And Remedies
Trouble Diagnosis Through Measurement Of Compression Pressure
-SPECIAL SERVICE TOOLS AND MEASURING INSTRUMENTS
Special Service Tools
Measuring Instruments
-MEASUREMENT, INSPECTION AND ADJUSTMENT
Measuring The Compression Pressure
Adjusting The Valve Head Clearance
Checking The V-Belt Tension
Measuring And Checking The Injection Pressure And Spray Patterns Of The Fuel Injection Valve
Checking And Adjusting The Fuel Injection Timing
Adjusting The No-Load Maximum (Or Minimum) Revolutions
Checking The Cooling Water System And Radiator For Water Leakage
Checking The Battery;
Checking Sensors
Checking The Oil Cooler
Checking The Piston Cooling Nozzle
-MEASURING PROCEDURES, SERVICE DATA AND CORRECTIVE ACTION
Cylinder Head
Cylinder Block
Valve Rocker Arm
Piston And Piston Ring
Connecting Rod
Camshaft
Crankshaft
Gears
Trochoid Pump
-DISASSEMBLY AND REASSEMBLY
Disassembly
Precautions Before And During Reassembly
-SERVICE DATA
Cylinder Head
Cylinder Block
Valve Rocker Arm
Piston
Piston Ring
Connecting Rod
Camshaft
Crankshaft
Side Gap And Backlash
Others
-TIGHTENING TORQUE
Main Bolt/Nut
Standard Bolt And Nut
-FUEL INJECTION PUMP FOR INDIRECT INJECTION SYSTEM
Exploded Views (Ypfr Type)
Disassembly
Inspection
Reassembly
-FUEL INJECTION PUMP FOR DIRECT INJECTION SYSTEM
Exploded Views (Ypes Type)
Special Service Tools For Disassembly And Reassembly
Disassembly
Inspection
Reassembly
-GOVERNOR
Exploded Views Of Governor For Indirect Injection System
Exploded Views Of Governor For Direct Injection System
Disassembly
Inspection
Reassembly
-TIRBOCHARGER
Specifications
Construction
Waste Gate Valve Adjusting Method
Exploded View Of Turbocharger (W/ Waste Gate)
Tightening Torque
Service Standards
-SERVICE INFORMATION FOR CARB ULG REGULATION
Emission Control Labels
Limiting The No-Load Maximum And Minimum Revolutions
Limiting The Fuel Injection Volume
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