Perkins 1004-42(AR) 1006-60(YG) 1006-60T(YT) Service Manual Diesel Engine 1455747

Description

Factory Service Manual For Perkins Diesel Engine. Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 132
Number: 1455747
Bookmarks: Yes
Searchable: Yes

Model

Perkins 1004-42 (AR), 1006-60 (YG), 1006-60T (YH) Engine For Hyster Forklifts
Forklift Models:
H3.50-5.00XL (H70-110XL) [G005]; S3.50-5.50XL (S70-120XL) [D004];
H6.00-7.00XL (H135-155XL, H135-155XL2) [F006]; S6.00-7.00XL (S135-155XL, S135-155XL2) [B024];
H13.00-16.00XL (H300-360XL) [D019]; H8.00-12.00XL (H165-280XL) [E007];
H3.50-5.50XM (H70-120XM) [K005]; H8.00-12.00XM (H170-280HD) [F007]; H13.00-16.00XM (H300-360HD) [E019];
H10.00-12.00XM-12EC (H360HD-EC) [E019]; H3.50-5.50XM (H70-120XM) [E004, F004].

Contents

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR
-GENERAL
General Safety Rules
-DESCRIPTION
Engine Serial Number Codes
Engine Data
-ENGINE REMOVAL AND INSTALLATION
Lift Engine
-CYLINDER HEAD ASSEMBLY REPAIR
Valve Cover
Rocker Arm Assembly
Valve Clearance Adjustments
Valve Springs
Cylinder Head Assembly
Valves and Valve Springs
Valve Guides
Cylinder Head and Valve Seats
-PISTON AND CONNECTING ROD ASSEMBLIES REPAIR
Rod Bearings
Piston and Connecting Rod Assembly
Piston Rings
Piston and Connecting Rod
Piston Cooling Jets
-CRANKSHAFT ASSEMBLY REPAIR
General
Crankshaft Pulley
Rear Oil Seal
Main Bearings
Thrust Washers
Crankshaft
Flywheel
Flywheel Housing
-TIMING CASE AND TIMING GEARS REPAIR
General
Timing Case Cover
Front Oil Seal
Crankshaft Pulley Wear Sleeve
Idler Gear and Hub
Air Compressor Drive, Bendix
Fuel Injection Pump Gear
Camshaft Gear
Crankshaft Gear
Timing Case
Camshaft and Tappets
-CYLINDER BLOCK ASSEMBLY REPAIR
Description
Cylinder Block
Cylinder Bore (Four-Cylinder Engines)
Cylinder Liner (Six-Cylinder Engines)
-ENGINE TIMING
Description
-TURBOCHARGER – ENGINE YH REPAIR
General
-LUBRICATION SYSTEM REPAIR
General
Oil Filter, Replace
Filter Flead
Oil Sump
Oil Pump
Relief Valve
Idler Gear Shaft, Replace
-FUEL SYSTEM REPAIR
Description
Fuel Injection Pump
Fuel System Air Removal
Fuel Filter, Replace
Fuel Injectors
Fuel Pump
-COOLING SYSTEM REPAIR
General
Thermostat
Coolant Pump
Fan and Fan Drive
Oil Cooler (Six-Cylinder Engines)
-ELECTRICAL EQUIPMENT REPAIR
Drive Belts
Alternator
Starter Motor
Cold Start Aid
-AIR COMPRESSOR – ENGINES YG AND YH
General
Repair
-ROTARY EXHAUSTER REPLACEMENT
Remove
Clean
Install
-ENGINE SPECIFICATIONS
Cylinder Head Assembly
Piston and Connecting Rods
Crankshaft Assembly
Timing Case and Drive Assembly
Engine Block Assembly
Turbocharger
Lubrication System
Fuel System
Cooling System
Flywheel and Housing
Electrical Equipment
-TORQUE SPECIFICATIONS
Cylinder Head Assembly
Piston and Connecting Rod Assemblies
Crankshaft Assembly
Timing Case and Drive Assembly
Turbocharger
Lubrication System
Fuel System
Cooling System
Flywheel
Auxiliary Equipment
-SPECIAL TORQUE SPECIFICATIONS
Flywheel and Housing
Turbocharger
Electrical Equipment
Auxiliary Equipment
SPECIAL TOOLS
TROUBLESHOOTING

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