Description
Factory Technical Information For Customer Care Centers For Hyster Pallet Truck. Important Information And Instructions For Maintenance Description Of The Functions And Capabilities Of The System. Description Of Possible Faults / Problems And Their Solution.
Format: PDF
Language: English
Pages: 451
Number: 1567003
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Hyster Pallet Truck
C439
P2.0S
A978
P2.SE
B433
P2.0SD
C442
S1.2S
S1.5S
S1.2SI.L.
S1.5SI.L.
A939
LO2.0M
Contents
-INTRODUCTION
Presentation Of The Various Models
Identification Data And Residual Capacity
Plate Positioning
STAMPING of the truck
Configuration
-INSTALLATION AND SETTING
Truck Assembly
Weight Table
Unloading From The Lorry With Truck On The Pallet
Truck Lifting
Cable Connection To The Battery
Battery Installation
Battery Installation With Side Extract On Kit
-DIAGNOSTICS
Alarms Derived From “COMBI” Controller
Alarms Derived From “EPAS” Controller
Alarms Derived From “TILLER” Controller
Alarms Derived From “DDI” Controller
-ELECTRIC SYSTEM
Wiring Diagram
Reference Table For Electric Components
Description Of The Functions Of “Ddi”
Functions Of The Truck
Fork Lifting And Lowering
Reference Table For The Configuration Parameters Of The Drive Control
Replacement Of The “Ac Combi”
Replacement Of “Ac Combi 200A Module
Replacement Of The Steering Motor “EPAS” Module
Steering Potentiometer Sensor
Replacement Of The Emergency Push Button
Replacement Of The Tiller Board
Replacement Of The Pot 2 – Pot 31 Potentiometer Push Buttons
Replacement Of “P1 – P2 – P3 – P4” On/Off Push Buttons
Tiller Head Potentiometer Acquisition
Forward/Reverse Potentiometer Acquisition
Lifting/Lowering Potentiometer Acquisition
Replacement Of “DDI”
Replacement Of The Operator Board Sensors
Replacement Of The Side Gate Sensors
Replacement Of The Tiller Sensor
Replacement Of The Slow-Down Sensor When Turning With 15 15° Tiller
Replacement Of The Drive Deceleration Sensor Located On The Forks
Replacement Of The Drive Block Sensor Located On The Triplex
Replacement Of The Sensor For The Drive Deceleration On A Bend
Assembly Of The Combi Control Cooling Fan (Option)
-HYDRAULIC SYSTEM
Hydraulic Functions Of The Trucks
Components Of The Hydraulic Power Unit
Components Of The Hydraulic Power Unit
Hydraulic Diagrams Of Each Function
Solenoid Valve Operating Table Of All Models
Outrigger Lifting At The Highest And Lowest Speed
Lifting Of The Forks At The Highest And Lowest Speed
Outrigger
Operating Diagram Of Emergency Lowering Because Of Lack Of Current
Procedure To Replace The Relief Valve
Replacement Of the Lowering “On-Off” Solenoid Valve – Replacement Of The Solenoid Valve Control
Replacement Of The Proportional Lowering Solenoid Valve – Replacement Of The Solenoid Valve Control Coil
Replacement Of the Control Coils Of The Solenoid Valves
Replacement Of Solenoid Valves
Replacement Of the Oil Lowering Throttle Valve “Sb”
Adjustment Of Valve “Sb”
Cylinders And Their Functions58
Replacement Of The Valve On The Piston
-FRAME MECHANICS
Mechanical Components Of The Rear -Rame
Replacement Of The Drive Wheel
Replacement Of The Stabilizing Wheels
Replacement Of The Drive Wheel
Replacement Of The Stabilizing Wheels
Components Of The Steering Motor
Components Of The 4 5 Kw Drive Motor
Removal Of the Hydraulic Power Unit
Removal And Replacement Of The Pump Motor
Replacement Of The Pump Motor Brushes
Driving Torque Of The Hydraulic Power Unit Nuts And Bolts With 2Kw Pump Motor
Removal Of The Hydraulic Power Unit
Replacement Of The Pump
Removal And Replacement Of The Pump Motor
Removal Of The Hydraulic Power Unit
Replacement Of The Pump
Removal Of The Pump Motor
Replacement Of The Pump Motor Brushes
Driving Torque Of The Hydraulic Power Unit Nuts And Bolts
Components Of The Steering Cardanic Joint
Reference Table For The Components Of The Steering Cardanic Joint
Removal Of The Steering Cardanic Joint
Board Operator Components
Components Of The Steering Tiller
-FORK MAST
Components Of The Rod Unit
Replacement Of The Load Rollers
Rod Greasing Points
Components Of The Rod Unit
Replacement Of The Load Rollers
Rod Greasing Points
-MAST MECHANICS
Type Of Masts
Removal Of Masts
Components Of Duplex Mast
Lift Ng Chain
Removal Of Duplex And Triplex Mast Chain Pulley
Removal Of Central Cylinder Hydraulic Hose
Removal Of Duplex Mast Fork Carriage
Removal Of Triplex Mast Fork Carriage
-REDUCTION GEAR
Identification On Of The Reduction Gear Components
Removal Of The Reduction Gear
Removal of The Reduction Gear
-BRAKING SYSTEM
Electromagnetic Brake Components Of The Drive Motor
Braking Systems
Removal Of The Electromagnet C Brake
What you get
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