Description
The Factory Service Manual for the Gehl compact track loader. Includes detailed illustrations, instructions, and diagrams that facilitate step-by-step processes for the removal and installation, assembly and disassembly, servicing, inspection, repair, troubleshooting, tune-ups.
Pub.No: 50940164
Issued: april 2014
Language: English
Pages: 362
Searchable
Wiring Diagrams
Hydraulic Diagrams
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Models
Gehl Compact Track Loader
RT175
RT175 Gen:2
RT210
RT210 Gen:2
RT250
Contents
-INTRODUCTION
Safety Symbol
Contents and Use of this Manual
Safety Symbol and Signal Words
Machine Orientation
Proper Machine Use
Service and Registration
Component Identification
Fields of Application
Using Attachments
Vibration Information
Fire Extinguisher
Manufacturer Information
Indicator and Operation Symbols
-SAFETY
Safety Symbol and Signal Words
Mandatory Safety Shutdown Procedure
Before Starting
During Operation
Applications with Load-Handling Devices
Parking the Machine
Electrical Energy
Maintenance and Service Safety Practices
Battery Hazards
Fire Hazards
Additional Safety Equipment
Crystalline Silica Exposure
Transporting the Machine
Lifting the Machine with a Crane
Loading and Transporting the Machine
Safety Decals
ANSI-Style Safety Decals
ISO-Style Safety Decals
-SPECIFICATIONS
Fluids/Lubricants Types and Capacities
Dimensions
Payloads/Capacities
Weights
Track Drive
Coolant Compound Table
Engine
Hydraulic System
Electrical System
Sound Power/Pressure Levels
Vibration Levels
Features
Standard Features
Optional Features
Common Materials and Densities
-CONTROLS
Multi-Function Display|
Switches/Indicators
Multi-Function Display Screens
Control Joysticks
Straight Tracking Adjust
Parking Brake/Work Hydraulics Lock-out
Cab Heat and Air Conditioning (Option)
Operator’s Seat
Seat Belt
Arm rest/Joystick Console Adjustment
Throttle Controls
Travel Controls
Travel Speed Range Selection
Lift Arm Float Button
Hydraglide Button (Option)
Work Lights
Battery Disconnect Switch (Option)
Windshield Wipers/Washer
-OPERATION
Operational Checks
Before Operation
Starting the Engine
Warm Up
Run-In Period
Stopping the Engine
Engine Stalling
Diesel Particulate Filter (DPF) Regeneration Procedures
After Operation
Jump-Starting
Travel Drive Operation
Lift Arm Operation
Self-Leveling
Lift Arm Float
Hydraglide Ride Control System (Option)
Hydraulics Control Lock
Lift Arm Support
Connecting/Disconnecting Attachments
Powering Attachments with Hydraulic Function
Optional 14-Pin Connector
Working with Buckets
Working with Pallet Forks
Lifting the Machine using a Crane
Loading and Transporting the Machine on a Transport Vehicle
Storage Box
-MAINTENANCE
Maintenance Schedule
Maintenance Interval
Engine Maintenance
DPF Service
Fuel System Maintenance
Hydraulic System Maintenance
Hydraulic Hose Maintenance
Travel Motor Maintenance
Track Maintenance
General Lubrication
Tilting ROPS/FOPS
Electrical System
Long-Term Storage
Air Conditioning Maintenance
Windshield Washer Reservoir
Final Shutdown / Decommissioning
Maintenance Log
-LIFT ARM AND ROPS/FOPS
Lift Arm Removal
Lift Arm Installation
ROPS/FOPS Removal
ROPS/FOPS Installation
-MODEL RT250 ENGINE REMOVAL/INSTALLATION
Engine Removal – Model RT250
Engine Installation – Model RT250
-MODELS RT175/RT210 TIER 4 ENGINE REMOVAL/INSTALLATION
Engine Removal
Engine Installation
-MODELS RT175/RT210 ENGINE REMOVAL/INSTALLATION
Engine Removal
Engine Installation
-HYDRAULIC EQUIPMENT
General Hydraulic Service Notes
Hydraulic Control Valve
Hydraulic Pilot Valve
Self-Level Valve
Float/Hydraglide Valve
Travel Drive Motors
Hydraulic Pump Swash Plates
Hydraulic Pump Removal
Hydraulic Pump Installation
Cylinder Leakage Test
Hydraulic Cylinder Disassembly/Assembly
-HYDRAULIC PRESSURE TESTS
Hydraulic Pump
Drive and Charge Pressures
Main Relief Pressures
High-Flow Pressures
-ELECTRICAL COMPONENTS
Control Modules
Deutz Engine Diagnostic Port (Model RT250)
-ELECTRONICS DIAGNOSTIC KIT
Diagnostic Kit Operation
Displayed Telemetry Information
-TROUBLESHOOTING
Engine Troubleshooting
Indicator Lamp Troubleshooting
Seal and Hose Troubleshooting
Hydraulic System Troubleshooting
Hydrostatic Travel Drive System Troubleshooting
Electrical Troubleshooting
Miscellaneous Troubleshooting
Error Codes
-SCHEMATICS
Model RT250
Model RT175 (Serial Numbers 811001 and Up)
Model RT175 (Serial Numbers 811000 and Before)
Hydraulic Schematic
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