Bobcat E45 Service Manual Compact Excavator AG3G11001- AHHC11001- B3NM11001- B3NR11001-

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Language: English
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Description

Factory Service Manual For Bobcat Compact Excavator. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.

Format: PDF
Language: English
Pages: 1041
Issued: may 2018
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bobcat Compact Excavator
E45
S/N AG3G11001 & Above
S/N AHHC11001 & Above
S/N B3NM11001 & Above
S/N B3NR11001 & Above

Contents

-FOREWORD
Foreword
Safety Instructions
Fire Prevention
Serial Number Locations
Delivery Report
Excavator Identification
-SAFETY AND MAINTENANCE
Lifting And Blocking The Excavator
Lifting The Excavator
Operator Cab (ROPS / TOPS)
Operator Canopy (ROPS / TOPS)
Transporting The Excavator On A Trailer
Tailgate
Right Side Cover
Service Schedule
Air Cleaner Service
Cab Filters (S/N AG3G11001 – AG3G13999 And AHHC11001 -AHHC12999)
Cab Filters (S/N Ag3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above)
Engine Cooling System
Fuel System
Engine Lubrication System
Hydraulic System
Lubricating The Excavator (Early Models)
Lubricating The Excavator (Later Models)
Pivot Pins
Travel Motor
Spark Arrester Muffler
Emergency Exit
Seat Belt
Control Console Lockouts
Towing The Excavator
Remote Start Tool Kit – MEl1563
Remote Start Tool (Service Tool) Kit – 7217666
-HYDRAULIC SYSTEM
Hydraulic / Hydrostatic Schematics
Hydraulic System Information
Cylinder (Boom) (S/N AG3G11007 & Above, AHHC11007 & Above, B3NM11001 & Above And B3NR11001 & Above)
Cylinder (Boom) (S/N AG3G11006 & Below, AHHC11006 & Below)
Cylinder (Arm)
Cylinder (Boom Swing)
Cylinder (Bucket)
Cylinder (Blade)
Cylinder (Clamp)
Cylinder (Angle Blade)
Cylinder (Extendable Arm)
Valve (Main Relief)
Valve (Port Relief)
Valve (Cross Port Relief)
Valve (Pressure Reducing)
Hydraulic Control Valve
Hydraulic Pump
Manifold Assembly / Accumulator (Without Angle Blade)
Manifold Assembly / Accumulator (With Angle Blade)
Travel Motor
Swivel Joint
Swing Motor
Swing Motor (Drive Carrier)
Control Pattern Selector Valve
Right Control Lever (Joystick) (S/N AG3G11001 – AG3G13999 And AHHC11001 – AHHC12999)
Right Control Lever (Joystick) (S/N AG3G14001 & Above, AHHC13001 & Above, B3NM11001 & Above And B3NR11001 & Above)
Left Control Lever (Joystick) (S/N AG3G11001 – AG3G13999 And AHHC11001 – AHHC12999)
Left Control Lever (Joystick) (S/N AG3G14001 & Above, AHHC13001 & Above, B3NM11001 & Above And B3NR11001 & Above)
Hydraulic Filter Mount
Hydraulic Reservoir
Oil Cooler
Direct To Tank Valve
Blade Control Lever
Case Drain Filter Mount
Travel Control Valve
Removing Air From The Hydraulic System
Manifold (Hydraulic X-Change) (Early Models)
Manifold (Hydraulic X-Change) (Later Models)
Manifold (Pin Grabber)
Secondary Auxiliary Valve (Early Models)
Secondary Auxiliary Valve (Later Models)
Valve (Boom Lock)
Valve (Arm Lock)
-UNDERCARRIAGE
Blade
Blade (Angle)
Track Undercarriage Components (Rubber Track)
Track Undercarriage Components (Steel Track)
Track Maintenance
Swing Circle Gear
-UPPERSTRUCTURE AND SWING SECTION
Upperstructure
Rops Canopy
Cab
Seat
Right Console (S/N AG3G11001 – AG3G13999 And AHHC11001 -AHHC12999)
Right Console (S/N AG3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above)
Left Console
Left Upperstructure Cover
Right Upperstructure Cover
Counterweight
Travel Levers And Pedals
Floor Mat
Fuel Tank
Horn
Swing Frame
Boom
Standard And Long Arm
Arm (Extendable)
Bucket
Clamp
Tailgate
X-Change
X-Change (Hydraulic)
Quick Coupler (KLAC System)
Quick Coupler (Lehnhoff System)
Quick Coupler (Pin Grabber)
Right Side Cover (Early Model)
Right Side Cover (Later Model)
Tool Box
-ELECTRICAL SYSTEM AND ANALYSIS
Electrical Schematics
Electrical System Information
Battery
Alternator
Starter
Lights
Magnetic Lockout Sensor
Fuel Level Sender
Diagnostic Service Codes (S/N AG3G11001 – AG3G13999 And AHHC11001 – AHHC12999)
Diagnostic Service Codes (S/N AG3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above)
Deluxe Instrument Panel Setup (S/N AG3G11001 – AG3G13999 And AHHC11001 – AHHC12999)
Control Panel Setup (S/N AG3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above)
Instrument Panel/Controller (S/N AG3G11001 – AG3G13999 And AHHC11001 – AHHC12999)
Instrument Panel (S/N AG3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above)
Controller (S/N AG3G14000 & Above, AHHC13000 & Above, B3NM11001 & Above And B3NR11001 & Above) (Gateway And Auxiliary)
Keyswitch
Wiper Motor
Motion Alarm System
Service PC (Laptop Computer)
Shut-Off Switch
Travel Motor Auto-Shift
Auto Idle Pressure Sensor
-ENGINE SERVICE
Engine Information
Engine Speed Control
Muffler
Air Cleaner
Engine Cooling System
Lubrication System
Fuel System
Cylinder Head
Crankshaft And Pistons
Camshaft And Timing Gears
Flywheel And Housing
Flywheel Rpm Sensor
-HEATING, VENTILATION AND AIR CONDITIONING S/N AG3G11001 – AG3G13999 AND AHHC11001 -AHHC12999
Air Conditioning System Flow
Regular Maintenance
Troubleshooting
System Charging And Reclamation
Compressor
Condenser
Receiver/Drier
Evaporator/Heater Unit
Thermostat
Expansion Valve
Evaporator Coil
Heater Coil
Blower Fan
Heater Valve
HVAC Duct
-HEATING, VENTILATION AND AIR CONDITIONING S/N AG3G14000 & ABOVE, AHHC13000 & ABOVE, B3NM11001 & ABOVE AND B3NR11001 & ABOVE
Air Conditioning System Flow
Regular Maintenance
Troubleshooting
System Charging And Reclamation
Compressor
Condenser
Receiver/Drier
Evaporator / Heater Unit
Thermostat
Expansion Valve
Evaporator Coil
Heater Coil
Blower Fan
Heater Valve
HVAC Duct
-SPECIFICATIONS
Excavator Specifications
Torque Specification For Bolts
Hydraulic Connection Specifications
Hydraulic Fluid Specifications
Conversions
Service Tools Required
ALPHABETICAL INDEX

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