Bobcat 863 Service Repair Manual Skid Steer Loader 514411001-514424999 514511001-514524999 514611001-514624999

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Language: English
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Description

Repair Manual For Bobcat 863 Skid Steer Loader. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-up.

Format: PDF
Language: English
Pages: 506
Issued: july 2010
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bobcat Skid Steer Loader
863
S/N 514411001–514424999
S/N 514511001–514524999
S/N 514611001–514624999

Contents

MAINTENANCE SAFETY
-CONTENTS
Foreword
Safety Instructions
Serial Number Locations
Loader Serial Number
Delivery Report
Bobcat Loader Identification
Options And Accessories
-PREVENTIVE MAINTENANCE
Service Schedule
Lifting And Blocking The Loader
Transporting The Bobcat Loader
Towing The Loader
Lift Arm Support Device
Operator Cab
Seat Bar Restraint System
Air Cleaner Service
Fuel System
Engine Lubrication System
Cooling System
Alternator Belt
Hydraulic/Hydrostatic System
Tire Maintenance
Final Drive Transmission (Chaincase)
Lubrication Of The Bobcat Loader
Fan Gearbox
Remote Start Switch
-HYDRAULIC SYSTEM
Hydraulic / Hydrostatic Schematics
Troubleshooting
Hydraulic System Information
Lift Cylinder(S)
Tilt Cylinder
Hydraulic Cylinder
Main Relief Valve
Select Valve 863H
Lift Arm By-Pass Control Valve
Bics  Control Valve
Bics  Valve Assembly
Hydraulic Control Valve
Hydraulic Pump
Hydraulic Pump (Double Gear) 863H
Hydraulic Fluid Reservoir
Hydrostatic Filter Housing
Hydraulic Filter Housing
Control Pedals
Pedal Interlock Linkage
Rear Auxiliary Diverter
-HYDROSTATIC SYSTEM
Troubleshooting
Hydrostatic System Information
Front Panel (Solid Steering Linkage)
Front Panel (Cable Steering Linkage) Steering Levers
Control Tower (Solid Steering Linkage)
Solid Steering Linkage Neutral Adjustment
Cable Steering Linkage Neutral Adjustment Hydrostatic Motor
Hydrostatic Pump
Drive Belt Shield
Drive Belt
Drive Belt Tensioner Pulley
Oil Cooler
Drive System
Parking Brake Pedal
Parking Brake Disc
Front Chaincase Cover
Rear Chaincase Cover
Axle Seal
Axle, Sprocket And Bearings
Motor Carrier
Drive Chain
Chaincase Fluid
-MAIN FRAME
Seat Bar
Operator Cab Gas Cylinder
Operator Cab
Operator Seat
Bob-Tach
Lift Arms
Rear Grill
Rear Door (One Piece)
Rear Door
Fuel Tank
-ELECTRICAL SYSTEM
Electrical Schematics
Troubleshooting
Electrical System Information
Battery
Alternator
Starter
Standard Instrument Panel
Front Lights
Relay Switches
-ENGINE SERVICE
Troubleshooting
Engine Speed Control
Engine Muffler
Air Cleaner Housing
Blower Housing/Fan Gearbox
Fan Drive Tension Pulley
Blower Fan
Fan Gearbox
Engine
Engine Mounts
Flywheel
Flywheel Housing
Glow Plug
Valve Clearance
Fuel Injection Pump
Fuel Injector
Timing Belt
Valve Timing
Deutz Engine Tools
Reconditioning The Engine
Cylinder Liners
Camshaft Bearings
Control Rod Guide Bushing
Rear Cover Seal
Crankshaft
Connecting Rod
Piston And Piston Pin
Cylinder Head
Rocker Arm And Bracket
Front Cover
Turbocharger
Positive Crankcase Ventilation System
Oil Cooler
Crankshaft Gear Mounting Bolt
-SYSTEMS ANALYSIS
Bobcat Interlock Control System (Bics)
Bics  System Controller
Seat Bar Sensor
Seat Sensor
Traction Lock
Boss  Diagnostic Tool
Sender And Sensor
Rpm Sensor
Monitor Service Codes
Troubleshooting The Boss  & Lcd Display
Operation Sensing System Unit
Boss  Instrument Panel
Pwm Module
Pwm Control Handle
Pwm Electric Solenoid
Electrical Hydraulic Controls Reference
-SPECIFICATIONS
Loader Specifications
Engine Specifications (Bf4M1011F)
Engine Torque
Torque Specifications For Loader
Hydraulic Connection Specifications
Hydraulic/Hydrostatic Fluid Specifications
Standard Torque Specifications For Bolts
Decimal And Millimeter Equivalents
U.S. To Metric Conversion
SERVICE MANUAL REVISIONS

What you get
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