Bobcat 2200 2200S 2300 Service Repair Manual Utility Vehicle A59Z11001- A5KR11001- A59Y11001- A5A111001- A5A011001- A59W11001-

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Language: English
Printable: Yes

Description

Repair Manual For Bobcat 2200, 2200S, 2300 Utility Vehicle. Illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-up.

Format: PDF
Language: English
Pages: 892
Issued: december 2009
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

Model

Bobcat Utility Vehicle
2200
2200S
2300
S/N A59Z11001 & Above
S/N A5KR11001 & Above
S/N A59Y11001 & Above
S/N A5A111001 & Above
S/N A5A011001 & Above
S/N A59W11001 & Above

Contents

-SAFETY
General Warning
-VEHICLE SPECIFICATIONS: HONDA GAS & KUBOTA DIESEL POWERED
2200 and 2200S Specifications
2300 Specifications
-VEHICLE SPECIFICATIONS: KAWASAKI GAS & KUBOTA DIESEL POWERED
2200 and 2200S Specifications
2200 Homologated Specifications
2300 Specifications
-GENERAL INFORMATION
Model Identification
Engine Serial Number Locations
Storage
Using A Booster Battery (Jump Starting)
-BODY AND TRIM
Cleaning the Vehicle
Front Body Repair
Front Body Components
Roll-Over Protective Structure (ROPS)
Seat
Safety Belts
Cargo Bed – Manual Lift
Rear Fender
Floor Mat
-ACCELERATOR AND BRAKE PEDAL ASSEMBLIES
Accelerator Pedal
Brake Pedal
Park Brake Pedal
-HYDRAULIC AND PARK BRAKE SYSTEMS
Brake System Inspection
Brake System Troubleshooting
Brake Pads and Caliper
Brake Disc and Hub
Hydraulic Line Replacement
Master Cylinder and Reservoir
Bleeding the Hydraulic Brake System
Park Brake System
-STEERING AND FRONT SUSPENSION
Steering Wheel
Steering Column
Rack and Pinion
Front Suspension
Front Suspension Components
-WHEELS AND TIRES
General Information
Wheels
Tires
-REAR SUSPENSION
Rear Coil-Over Shock Absorber
Swing Arms
-PERIODIC MAINTENANCE: HONDA GASOLINE & KUBOTA DIESEL VEHICLES
Periodic Service Schedule
Periodic Lubrication Schedule – 2200
Periodic Lubrication Schedule – 2300
Lubricating The Attachment Arm And Interface
Brake Fluid Reservoir
Engine Oil
Gearcase Lubrication
Hydraulic System – 2300 Vehicle
Engine Coolant – Diesel Vehicles
Fueling Instructions
Battery
-PERIODIC MAINTENANCE: KAWASAKI GASOLINE & KUBOTA DIESEL POWERED VEHICLES
Periodic Service Schedule
Periodic Lubrication Schedule – 2200
Lubricating The Attachment Arm And Interface
Brake Fluid Reservoir
Engine Oil
Spark plugs
Gearcase Lubrication
Hydraulic System – 2300 Vehicle
Engine Coolant – Diesel Vehicles
Fueling Instructions
Battery
-TROUBLESHOOTING AND ELECTRICAL SYSTEM: KAWASAKI POWERED GASOLINE VEHICLES
Troubleshooting Guide
Wiring Diagram
Test Procedures
-ELECTRICAL COMPONENTS: KAWASAKI POWERED GASOLINE VEHICLES
Starter and Starter Solenoid
Relays
Neutral Switch
Carburetor Solenoid
Carburetor Heater
Voltage Regulator
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer (If Equipped)
Reverse Warning Buzzer Limit Switch (If Equipped)
Front Differential Switch
Fuel Level Sending Unit
Ignition Coil and Charge Coil
Oil Pressure Sensor
Headlights
Wire Harness Diodes
Battery
-ELECTRICAL COMPONENTS: HONDA POWERED GASOLINE VEHICLES
Starter and Starter Solenoid
Relays
Neutral Switch
Carburetor Solenoid
Voltage Regulator
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer
Reverse Warning Buzzer Limit Switch
Fuel Level Sending Unit
Ignition Coil and Charge Coil
Charge Coil
Oil Pressure Sensor
Headlights
Wire Harness Diodes
Battery
-ELECTRICAL COMPONENTS: DIESEL VEHICLES
Starter and Starter Solenoid
Relays
Neutral Switch
Fuel Solenoid
60-Amp Fusible Link
Warning Lights
Fuel Gauge/Hour Meter
Key Switch
12-Volt Accessory Receptacle
Bed Lift Switch
Bed Lift Circuit Breaker
Light Switch
Fuse
Reverse Warning Buzzer (If Equipped)
Reverse Warning Buzzer Limit Switch (If Equipped)
Electric Fuel Pump
Fuel Level Sending Unit
Alternator
Oil Pressure Sensor
Headlights
Thermostat Switch
Fan
Wire Harness Diodes
Battery
-KAWASAKI GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES GASOLINE ENGINE
Exhaust System
Fuel System
Engine Control Linkages
Air Intake System
Clutches
-HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Gasoline Engine
Choke and Air Intake System
Clutches
-DIESEL ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
Diesel Engine
Exhaust System
Fuel System
Engine Control Linkages
-DRIVETRAIN COMPONENTS
Half Shafts
Front Differential
Front Driveshaft
Rear Receiver Hitch
Rear Axle
Rear Driveshaft
Transmission
Rear Differential and Axle Shafts
-RADIATOR AND COOLANT SYSTEM (DIESEL)
General Information
Coolant Reservoir
Radiator
Coolant Pipe Weldment
Fan
-TRANSMISSION MODELS 421274 AND 421275
General Information
Model Identification
Service Fixture
Transmission Removal
Transmission Disassembly
Transmission Assembly
Transmission Installation
– FRONT DIFFERENTIAL MODELS 6203-01-139-S AND 6203-01-189-S
General Information
Axle Half Shaft Removal
Front Differential Removal
Front Differential Coil And Output Cover
Front Differential
Front Differential Installation
Axle Half Shaft Installation
-REAR DIFFERENTIAL MODELS 420366 AND 420851
General Information
Axle Shafts and Differential Removal
Rear Differential Disassembly
Axle Shafts and Differential Installation
KUBOTA D722 DIESEL ENGINE MANUAL
KAWASAKI FH680D GASOLINE ENGINE MANUAL
HONDA GX 620 GASOLINE ENGINE MANUAL
-HYDRAULIC ATTACHMENT SYSTEM
Model Identification
Relieving Hydraulic System Pressure
Attachment Interface
Electrical
Hoses
Quick Connect Fittings (Auxiliary Hydraulic Circuit only) Cylinders
Angle Frame Bushings
Front Mount
Hydraulic Pump Assembly

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