Description
Factory Repair Manual For Wacker Neuson Light Tower. Manual Contains Illustrations, Instructions, Diagrams For Step By Step Remove And Install, Assembly And Disassembly, Service, Inspection, Repair, Troubleshooting, Tune-Ups.
Format: PDF
Language: English
Pages: 166
Number: 0160487en
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes
Model
Wacker Neuson Light Tower
LTC4
Contents
-SAFETY INFORMATION
Laws Pertaining to Spark Arresters
Operating Safety
Operator Safety while using Internal Combustion Engines
Towing Safety
Service Safety
Label Locations
Safety and Operating Labels
-TECHNICAL DATA
Engine
Generator
Machine
-OPERATION
Information Regarding Operation
Locating Trailer
Leveling Trailer
Adjusting Lights
Preparing Trailer for Towing or Lifting
Raising Tower (Manual Winch System)
Lowering Tower (Manual Winch System)
Raising Tower (Power Winch System)
Lowering Tower (Power Winch System)
Emergency Crank Handle (Power Winch System)
Control Panels—Lombardini (Manual Winch System)
Control Panels—Lombardini (Power Winch System)
Control Panels—CAT (Manual Winch System)
Control Panel—CAT (Power Winch System)
Starting—Lombardini
Starting—CAT
Automatic Shutdown
Operating Lights
Stopping—Lombardini
Stopping—CAT
Derating
Receptacles—60 Hz
-MAINTENANCE
Periodic Maintenance Schedule—Lombardini
Periodic Maintenance Schedule—CAT
Daily Inspection
Installing I Removing Light Fixtures
Precautions When Replacing / Removing Bulbs
Replacing Bulbs
Air Cleaner
Engine Oil
Generator Capacitor Excitation Schematic 60 Hz
Schematic for 60 Hz Metal Halide 4-Light Units
Metal Halide Schematic Components
Engine Wiring—Lombardini 1003
Engine Wiring Components—Lombardini 1003
Engine Control Panel Internal Wiring—Lombardini 1003
Engine Wiring—Lombardini 903
Engine Control Panel Internal Wiring—Lombardini 903
Engine Control Panel Components—Lombardini
Engine Wiring—Item Number: 0009376
Engine Wiring—Item Number: 0620017 0620028
Power Winch Schematic
Trailer Wiring
-LOMBARDINI ENGINE TROUBLESHOOTING
Troubleshooting Flowcharts
Engine Does Not Crank—Flowchart 3A
Checking Keyswitch and Wiring
Replacing Keyswitch
Engine Cranks But Does Not Start—Flowchart 4A
Checking Fuel System
Checking Voltage to Glow Plugs (Lombardini 903 engines)
Checking Voltage to Glow Plugs (Lombardini 1003 engines)
Checking Glow Plug Relay
Replacing Glow Plug Relay
Checking Glow Plugs
Engine Shuts Down—Flowchart 5A
Checking Oil Pressure and Coolant Temperature Switches
General Engine Troubleshooting
-CATERPILLAR ENGINE TROUBLESHOOTING
Troubleshooting Flowcharts
Engine Does Not Crank—Flowchart 6A
Checking Keyswitch and Wiring
Replacing Keyswitch
Engine Cranks But Does Not Start—Flowchart 7A
Checking Fuel Flow
Checking Glow Plug Wiring
Checking Glow Plugs
Engine Shuts Down—Flowchart 8A
Checking Oil Pressure and Coolant Temperature Switches
General Engine Troubleshooting
-ELECTRICAL TROUBLESHOOTING PROCEDURES
Troubleshooting Methodology
Schematic Components
Schematic for 60 Hz Metal Halide 4-Light Units
Checking Continuity
Checking resistance
Checking voltage
Troubleshooting Flowcharts
Lights do not Illuminate—Flowchart 1A
Lights do not Illuminate—Flowchart 1B
Lights do not Illuminate—Flowchart 1C
Lights do not Illuminate—Flowchart 1D
Checking Engine Speed
Checking Generator Voltage at Receptacle
Replacing Receptacle
Checking Voltage to the Main Circuit Breaker
Checking Voltage Between Main Circuit Breaker and Terminal Strip
Checking Individual Circuit Breakers
Confirming a Malfunctioning Circuit Breaker
Checking Incoming Voltage to Control Panel Capacitor(s)
Checking Outgoing Voltage from Control Panel Capacitor(s)
Confirming a Faulty Control Panel Capacitor
Checking Wiring to/from Ballast(s)
Replacing Ballast
Restoring Rotor Magnetism (Flashing) / Checking Rotor Winding
Checking Generator Capacitors
Alternative Capacitor Check
Replacing Generator Capacitor(s)
Checking Stator Windings
Removing/Installing Caterpillar Engine with Generator
Removing/Installing Lombardini Engine with Generator
Separating Stator Assembly from Engine/Rotor Assembly
Remounting Stator Assembly to Rotor/Engine Assembly
Checking Rotor Diodes
Checking Rotor Windings
Removing/Installing Rotor
No Voltage at Receptacle—Flowchart 2A
Checking Voltage at Receptacle
Checking Receptacle’s Circuit Breaker
Troubleshooting the Power Winch
-DISASSEMBLY/ASSEMBLY PROCEDURES
Tools
Ordering Parts
Reference Numbers ()
Weight Block
Light Assembly
Tower Assembly Exploded View
Tower Assembly List of Parts
Upper Mast
Mid Mast
Main Mast
Replacing Cable and Winch on Power Winch Models
Replacing Fuel Tank
Replacing Hour Meter
What you get
You will receive PDF file with high-quality manual on your email immediately after the payment.
