Description
Factory Service Manual in PDF format for Gehl. Contains detailed illustrations, instructions, and diagrams, step-by-step process for removal and installation, disassembly and assembly, service, inspection, repair, troubleshooting, tuneups.
Features
PDF (Instant Download)
Language: English
Pages: 188
Pub. Number: 907285
Wiring Diagrams
Hydraulic Diagrams
Models
Gehl Skid Steer Loader
5635SX, 5635DX, 5635SXT, 5635DXT, 6635SXT, 6635DXT
Contents
-SPECIFICATION
Specifications
Tire Options
Buckets and Capacities
General Specifications
-SAFETY
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Lift Cylinder Mechanical Lock
Cylinder Lock Engagement
Cylinder Lock Disengagement
Rollover Protective Structure (ROPS) – Raising
Rollover Protective Structure (ROPS) – Lowering
Relieving Hydraulic Pressure
Loader Raising Procedure
Loader Lowering Procedure
Decal Locations
-LUBRICATION
General Information
Hydraulic Oil Reservoir
Crankcase Oil
Chaincases
Grease Fitting Locations
-MAINFRAME
Introduction
Engine Access Cover Removal and Installation
Rollover Protective Structure (ROPS) Removal and Installation
Seat Removal and Installation
Seat Slide Replacement
Rollover Protective Structure (ROPS) Rear Window Removal and Installation
Restraint Bar Removal and Installation
Gehl Quick-Tach or Universal Attachment Removal and Installation
Lift Arm Removal and Installation
Lift Arm Bushing Replacement
Lift Arm Stop Installation/Adjustment
Control Cover Removal and Installation
Floor Cover Removal and Installation
Fuel Level Sender Removal and Installation
Rear Grille Removal and Installation
-WHEEL DRIVES
Introduction
Drive Chain Adjustment
Drive Chain Removal and Installation
Axle Housing Assembly Removal and Installation
Axle and Wheel Bearing Disassembly and Assembly
Idler Sprocket and Bearing Removal/Disassembly and Installation/Assembly
-CONTROLS
Introduction
Control Handle Removal and Installation
Control Handle Position Adjustment
Control Handle Tracking Adjustment, Traction Controls
Left Control Handle Assembly
Right Control Handle Assembly
Crosstube Removal and Installation – T-Bar, Hand/Foot and Dual Hand Controls
Neutral Centering Adjustment
Hydrostatic Pump Arm Removal and Installation
Lift/Ti 11 Control Removal and Installation
Lift/Tilt Control Adjustment
Auxiliary Hydraulics Cable Removal and Installation – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Cable Adjustment – T-Bar and Dual Hand Controls
Auxiliary Hydraulics Linear Actuator Removal and Installation – Hand/Foot Controls
Auxiliary Hydraulics Linear Actuator Adjustment
Hand Throttle and Cable Removal and Installation – T-Bar and Dual Hand Controls
Foot Throttle and Cable Removal and Installation – T-Bar and Dual Hand Controls
Throttle and Cable Removal and Installation – Hand/Foot Controls
Hand Throttle Adjustment
Throttle Tension Adjustment
Foot Throttle Adjustment – T-Bar and Dual Hand Controls
-HYDROSTATIC SYSTEM
Introduction
Troubleshooting Guide
Case Drain Test
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Drive Coupling Removal and Installation
Drive Motor Removal and Installation
Hydraulic Oil Cooler Removal and Installation
-HYDRAULIC SYSTEM
Introduction
Troubleshooting Guide
Relief Pressure Test, Control Valve and High Flow (DX Models)
Tilt Cylinder Test
Self-Leveling Valve Test
Lift Cylinder Test
Solenoid Valve Test
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Lift/Tilt Cylinder Disassembly and Assembly
Gear Pump Removal and Installation
Self-Leveling Valve Removal and Installation
Self-Leveling Valve Adjustment
Lift/Tilt Solenoid Valve – Removal and Installation
Lift/Tilt Solenoid Valve – Disassembly and Assembly
Control Valve Removal and Installation
High-Flow Manifold Valve Removal and Installation (DX Models)
High-Flow Manifold Valve Disassembly and Assembly
Hydraulic System Schematic
-ELECTRICAL SYSTEM
Description of Operation
Troubleshooting Guide
Glow Control Relay Operation
Relay Test
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Front Work Light Bulb Replacement
Rear Work Light Bulb Replacement
Electrical System Schematic
-ENGINE
Introduction
Troubleshooting Guide
Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation
Air Filter Element Removal and Installation
Air Filter Element Cleaning
Battery Removal and Installation
Starter Removal and Installation
Exhaust Assembly Removal and Installation
Fan Belt Adjustment
Oil Cooler Removal and Installation
Fan Shroud Adjustment
Engine Removal and Installation
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