Mustang 2042 2044 2054 Service Manual Skid Steer Loader

Description

The Factory Service Manual for the Mustang skid steer loader. Includes detailed illustrations, instructions, and diagrams that facilitate step-by-step processes for the removal and installation, assembly and disassembly, servicing, inspection, repair, troubleshooting, tune-ups.

Issued: february 2006
Language: English
Pages: 143
Searchable
Wiring Diagrams
Hydraulic Diagrams

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Models

Mustang Skid Steer Loader
2042
2044
2054

Contents

-INTRODUCTION
Serial Number System
SPECIFICATIONS
Specifications 2042
Specifications 2044
Specifications 2054
-SAFETY
General Precautions
Safety Equipment
Lift Arm Stops
Roll Over Protective Structure – Removal and
Installation
Safety Interlocks
Lift Arm Bypass Switch
Parking Brake
Neutral Start Switches
Loader Lifting Procedure
-GENERAL INFORMATION
System Contamination Control
Hydraulic Fluid
Maintenance Chart
Pre-delivery Check List
50 Hour Check List
Access Panels
Standard Torque Value Specifications
Metric Torque Value Specifications
Torque Specifications and Procedures
Special Tools
-STEERING CONTROLS
General Information
Troubleshooting
Neutral Centering Device – Adjustments
Neutral Centering Device – Service and Repair
Steering Controls – T-Bar
Steering Controls – Dual Lever
-HYDRAULIC SYSTEM
General Information
Hi-Flow
Troubleshooting
Flow Diagram
Controls
Lift Circuit Leak-Down Test
Tilt Circuit Leak-Down Test
Hydraulic Cylinder Testing
Hydraulic Cylinder Service and Repair
Pressure and Flow Check
Gear Pump R & I
Control Valve
Self-Level Valve
-HYDROSTATIC DRIVE SYSTEM
General Information
Troubleshooting
Flow Diagram
Flow Schematic
System Checks
Hydrostatic Pump, Removal and Installation
Drive Motor, Removal and Installation
-CHAIN CASE
General Information – 2042/2044
Drive Chain – 2042/2044
Drive Axle and Sprocket – 2042/2044
General Information – 2054
Axle Housing R&l – 2054
Drive Chain & Sprocket R&l – 2054
Troubleshooting
ENGINE
General Information
Specifications
Troubleshooting
Engine / Hydrostatic Pump-Removal and Installation
Cooling System
Fuel System
Injection Timing
Valve Clearance Adjustment
-ELECTRICAL SYSTEM
General Information
Instrument Panel
Interlock Circuit
Interlock Circuit Wiring Diagram
Control Module Tests
Brake Circuit Wiring Diagram
Troubleshooting
Charging Circuit Diagram
Starter Circuit
Starter Circuit Wiring Diagram
Wiring Diagram
Components
-ACCESSORIES
Cab Door
Cabin Heater
Accessory Outlet / Int Light / Beacon
Backup Alarm
Auto Shutdown